Sand control solutions refer to the various techniques and equipment used to prevent or manage the production of sand or other solid particles in an oil or gas well. The production of sand during oil and gas production can cause damage to the downhole equipment, reduce the efficiency of production, and lead to costly workovers or well abandonment.
Gravel packing: In this method, a permeable layer of sand or gravel is placed around the well screen to create a filter that allows hydrocarbons to flow while blocking the entry of sand particles.
Sand screens: These are cylindrical or conical screens installed in the wellbore to filter out sand particles while allowing oil or gas to flow through.
Frac packing: This involves pumping a slurry of sand and fluid into the formation at high pressure to create a fracture in the rock and hold the sand in place.
Chemical treatments: These treatments involve injecting chemicals into the wellbore to stabilize the formation or alter the properties of the sand to prevent it from flowing into the wellbore.
The selection of the appropriate sand control solution depends on various factors such as the properties of the reservoir, production requirements, and economic considerations. Sand control solutions are critical to ensure the optimal productivity and longevity of oil and gas wells.
The Global Sand Control Solutions Market size by revenue was estimated to be 3.59 billion USD in 2022, it is projected to reach 7.10 billion USD by 2030 with a CAGR of 8.9% in the forecast period of 2023-2030. The sand control solutions market is driven by several factors, including:
Increasing demand for oil and gas: The global demand for oil and gas continues to rise, leading to the exploration and production of hydrocarbon reserves in increasingly challenging environments such as deep water and unconventional reservoirs. As the complexity of reservoirs increases, the need for effective sand control solutions also increases to maintain the productivity and longevity of the wells.
Cost optimization: The focus on cost efficiency and optimization of production processes has led to the development of new sand control solutions that are more efficient and cost-effective, improving the overall economics of oil and gas production.
Government regulations: Regulatory authorities in various countries are mandating the use of sand control solutions to reduce environmental impact and maintain safety standards in oil and gas operations.
Growing offshore exploration and production: The increasing demand for oil and gas has led to an increased focus on offshore exploration and production, which requires advanced sand control solutions due to the challenging nature of offshore drilling and production environments.
There are several key players in the global sand control solutions market. Some of the major players include Schlumberger, Baker Hughes Company, Superior Energy Services, Anton Oilfield Services, Tendeka, Andmir Group, KattGmbh, Variperm, SiaoPetroleo, Zamam Offshore Services Limited, Sazoil, Halliburton, Weatherford, Oil States International, China Oilfield Services, Rgl Reservoir Management, Middle East Oilfield Services, Mitchell Industries, Shenzhen Max-Well Oilfield Services Ltd., and Kerui Petroleum.
A contract to supply FloElite sand screens and FloSure autonomous inflow control devices (AICDs) to Mubadala Petroleum's Jasmine, Manora, and Nong Yao fields in the Gulf of Thailand was given to Tendeka in March 2020. Two one-year extensions are also included in the agreement.
Halliburton unveiled the Xtreme Single-Trip Multizone (XSTMZTM) system in November 2020 for drilling and plugging wells in deep and ultra-deepwater up to 15,000 psi. The XSTMZ system's greater pressure rating, which is based on the Enhanced Single-Trip Multizone (ESTMZTM) system with a 10,000-psi rating, enables operators to isolate and frac pack several zones at faster pump rates and with more proppant. Additionally, it encourages the development of zonal compartments for enhanced stimulation of extended pay zones with significant pressure differences between them.
Global Sand Control Solutions Market is segmented by Location (Onshore, Offshore), Application (Cased hole, Open hole), Well Type (Horizontal, Vertical), and Type (Gravel Pack, Frac Pack, Sand Screens, Inflow Control Devices, Others).
The market is divided into Open hole and Cased hole categories based on Application. Because of technical considerations pertaining to the stability of the hole, cased-hole sand management techniques are more frequently applied. Production casing is inserted into the reservoir and ensures secure production operations in a cased-hole completion. Additionally, it serves as a barrier to keep gases, undesirable fluids, and sediments out of the wellbore.
Based on location type throughout the forecast period, it is expected that sand control solutions will continue to be widely used in onshore applications. Deep-water wells and ultra-deep-water wells will have the largest demand for Sand Control Solutions. Onshore wells, however, are anticipated to grow at the weakest rate throughout the forecast period because of regional economic decline. When it comes to applications, the oilfield services sector will continue to rule because it accounts for the bulk of overall sand control solutions in contrast to production field services, which include artificial lift technology.
The market is divided into Gravel Pack, Frac Pack, Sand Screens, Inflow Control Devices, and Others based on type. Sand cannot be formed and kept out of the production string with the help of gravel packing. To boost production rates, gravel pack systems are utilized to expand the producing well's surface area. In order to block the passage of formation sand, gravel of a certain size is packed into the annulus around a steel screen that has been inserted into the wellbore.
The vertical and horizontal sectors of this market can be distinguished based on the well type. Compared to the vertical well type, the horizontal well type would be the market's dominant section. This is a result of the increased shale reserve development.
Middle East & Africa accounted for 32.8% of the market for sand control systems globally in terms of value in 2021. Throughout the projected period, it is anticipated to rule the global sand control systems market. The world's top producer of crude oil is in the Middle East and Africa. The market for sand control systems in the area is being driven by this aspect. During the projected period, a significant rate of growth in the Asia Pacific sand control systems market is predicted. The market for sand control systems in the area is expanding at the quickest rate. The demand for fuel in the region is rising as a result of population growth and the quick industrialisation of developing nations like China and India. During the projected period, an increase in drilling and completion operations, particularly in Australia, Indonesia, Malaysia, and Myanmar, is likely to enhance the market in the area.
The global sand control solutions market is highly competitive and consists of several players that offer innovative solutions to meet the diverse needs of the oil and gas industry. The key players in this market include Halliburton Company, Schlumberger Limited, Baker Hughes Company, Weatherford International Ltd., and others. These companies offer a wide range of sand control solutions such as screens, gravel packing, and frac pack systems to maintain reservoir productivity and prevent sand production during oil and gas operations. With the increasing demand for energy and exploration of new oil and gas reserves, the sand control solutions market is expected to grow in the coming years, and these key players are likely to play a significant role in shaping the market.